Automation OF REINFORCMENT PILE CAGE WELDING

Our PILEMASTER DF Series

Automate your production to become less reliable on specialized workforce and even boost your output!

Our PileMaster automatic cage welder is the perfect solution for the fabrication of high quality pile cages in your production. Choose between five different lengths and produce diameters of up to 3000mm.

The large ring discs allow the flexible production of individual diameters, which eliminates time-consuming tool change. The PILEMASTER’s shape capabilities include round, oval, and squared reinforcement cages, including bent bars at the end of the cage.

 

DF 150 1200 12

DF 200 1500 12

DF 400 2000 12

DF 700 2600 12

DF 1000 3000 16

Standard length for cages [m]
(other lengths upon request)

12, 14, 16,-18, 20 and 24

16 and 24


Cage diameter:

 

 

 

 

 

Min. [mm]
Max. [mm]

150

1200

200

1500

400

2000

700

2600

1000
3000


Spirals:

 

 

 

 

 

Wire diameter [mm]
Pitch [mm]

6-16
50-500

6-16
50-500

6-16
50-500

6-16
50-500

8-20
50-500

Longitudinal bar diameters [mm]

10-32

10-32
40 on request

10-32
40 on request

10-32
40 on request

25-50

Max. cage weight [t]

5

8

10

20

34

 DF 150 1200 12DF 200 1500 12DF 400 2000 12DF 700 2600 12DF 1000 3000 16

Standard length for  cages [m]
(other lengths optional)

12, 14, 16, 18, 20, and 24

16 and 24

Cage diameter:     
Min. [mm]
Max. [mm]

150
1200

200
1500

400
2000

700
2600

1000
3000

Spirals:     
Wire diameter [mm]
Pitch [mm]

6-16
50-500

6-16
50-500

6-16
50-500

6-16
50-500

8-20
50-500

Longitudinal bar diameters [mm]

10-32

10-32
40 optional

10-32
40 optional

10-32
40 optional

25-50

Max. cage weight [t]

5

8

10

20

34

YOUR BENEFITS WITH STEELMASTER MACHINERY

Reduced Manpower

Boost scalability of your workforce!

Automizing the fabrication of reinforcement modules gets the most out of all available resources - both, in production and on site.

Cut Time and Logistics

Shorten delivery AND construction times!

Producing and delivering the required module in one piece is reducing both manufacturing time and handling on site immensely.

Improve Quality

Achieve the highest quality!

Automized processes enable you to control product quality in the best way - moreover, you are less dependant on specialized workforce.

Find out more about the PileMaster's functionality

Machine capabilities:

Active quality control:
The welding quality is checked in real time. In case of a failure, the machine will immediately stop and an alarm is set.

Overbend prevention:
The flexible welding head and an integrated bar support are following the curve of the cage, to prevent overbending in the wire.

Ready to install on all grounds:
The heavy-duty frame makes it possible to install the machines anywhere, without compromisng production precision. 

Optional add-ons:

Motorized straightening adjustment:
Instead of manually adjust the straightening device, save time and energy by letting the motorized adjustment do the work!

Need more information? Let's talk!