Automation OF REINFORCMENT PILE CAGE WELDING
Our PILEMASTER DF Series
Automate your production to become less reliable on specialized workforce and even boost your output!
Our PileMaster automatic cage welder is the perfect solution for the fabrication of high quality pile cages in your production. Choose between five different lengths and produce diameters of up to 3000mm.
The large ring discs allow the flexible production of individual diameters, which eliminates time-consuming tool change. The PILEMASTER’s shape capabilities include round, oval, and squared reinforcement cages, including bent bars at the end of the cage.
| DF 150 1200 12 | DF 200 1500 12 | DF 400 2000 12 | DF 700 2600 12 | DF 1000 3000 16 |
Standard length for cages [m] | 12, 14, 16,-18, 20 and 24 | 16 and 24 | |||
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Min. [mm] | 150 1200 | 200 1500 | 400 2000 | 700 2600 | 1000 |
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Wire diameter [mm] | 6-16 | 6-16 | 6-16 | 6-16 | 8-20 |
Longitudinal bar diameters [mm] | 10-32 | 10-32 | 10-32 | 10-32 | 25-50 |
Max. cage weight [t] | 5 | 8 | 10 | 20 | 34 |
| DF 150 1200 12 | DF 200 1500 12 | DF 400 2000 12 | DF 700 2600 12 | DF 1000 3000 16 | |
Standard length for cages [m] | 12, 14, 16, 18, 20, and 24 | 16 and 24 | |||
| Cage diameter: | |||||
| Min. [mm] Max. [mm] | 150 | 200 | 400 | 700 | 1000 |
| Spirals: | |||||
| Wire diameter [mm] Pitch [mm] | 6-16 | 6-16 | 6-16 | 6-16 | 8-20 |
| Longitudinal bar diameters [mm] | 10-32 | 10-32 | 10-32 | 10-32 | 25-50 |
| Max. cage weight [t] | 5 | 8 | 10 | 20 | 34 |
YOUR BENEFITS WITH STEELMASTER MACHINERY
Reduced Manpower
Boost scalability of your workforce!
Automizing the fabrication of reinforcement modules gets the most out of all available resources - both, in production and on site.
Cut Time and Logistics
Shorten delivery AND construction times!
Producing and delivering the required module in one piece is reducing both manufacturing time and handling on site immensely.
Improve Quality
Achieve the highest quality!
Automized processes enable you to control product quality in the best way - moreover, you are less dependant on specialized workforce.
Machine capabilities:
Active quality control:
The welding quality is checked in real time. In case of a failure, the machine will immediately stop and an alarm is set.
Overbend prevention:
The flexible welding head and an integrated bar support are following the curve of the cage, to prevent overbending in the wire.
Ready to install on all grounds:
The heavy-duty frame makes it possible to install the machines anywhere, without compromisng production precision.
Optional add-ons:
Motorized straightening adjustment:
Instead of manually adjust the straightening device, save time and energy by letting the motorized adjustment do the work!
